Synergy steering install You will learn how to install the HD Tie Rod, to Steering; Suspension; Wheel Spacers & Adapters; Discontinued / Clearance; Vehicle Specific Parts. 3. Security steering committee meetings are held at least monthly. Now I notice that it turns better going one way better and doesn't turn as sharply the other direction. Can be installed on a stock Ram with stock wheels and tires. Also prefer the design of the synergy components, a bit more low profile. I must say it was pretty straight forward. 2005 Dodge Ram 3500Synergy track bar installation Synergy tie rod installation Synergy drag link installSynergy Steering stabilizer bracket installThis video About 8525-01 - Synergy Manufacturing's Heavy Duty steering kit for the 2003-2013 Dodge Ram 2500 and 3500 is a larger and stronger, Built for specific trucks, our kits eliminate the headaches and deliver a factory-quality install. Install one 1/2”x 1” long bolt and 1/2” washer into the upper side hole on the track bar bracket. While there is a nice long thread about the Synergy Starter kit, I hadn’t seen one about their Stage 1 kit, which lifts a Rubicon a true 2”and adds a track bar, lower control arms, rear track bar relocation bracket, and leaves out the shock and sway bar link brackets that the starter system requires. The Synergy MFG Tie Rod is assembled fully collapsed. 4wd Suspension mopar 2” lift install and synergy steering brace on jeep gladiator If reusing the stock steering stabilizer or a steering stabilizer that uses 1/2 inch mounting bolts, Synergy MFG 8807-03 Steering Stabilizer Relocation Kit is required. If you are using a Fox steering stabilizer, you will need The Synergy Jeep JL/JLU/JT Steering Correction Kit is the ultimate fix for a lifted JL or JT. 5 stuff. The kit includes grade 8 hardware and is easily installed using basic hand tools. The jam nut side of the tie rod (opposite Follow us along as we show you step by step on how to install your new Synergy Ford Super Duty Steering Kit. The shop took measurements of the '08. This should be a pretty simple install but with the drop brackets it turned out with me almost throwing wrenches. Edit: Also like to add the difference in cost for me between the two for the drag link and tie rod plus steering stabilizer relocation brackets was more than $200. 8825-00, 8825-10, 8825-11; Figure 3. Figure 9. 0 3rd Gen Dodge 5. Manufactured from high strength 3/16" steel & powder coated for corrosion resistance. Do not tighten yet, you will need to position the tie rod bracket correctly side to side when the steering stabilizer is installed. That is because at the same time, I also installed a Carli High/Low Mount Steering Stabilizer Kit, PSC 6-Bolt Steering Gearbox, Mopar 2011-2012 OEM Power Steering Pump Assembly along with a Carli Track Bar. I was right. Part #: 8701-01. The PSC Big Bore Steering Box uses a larger diameter thread on the sector shaft. OR Kit is fully adjustable while installed in the vehicle, This Synergy Manufacturing Heavy Duty Steering Kit is a game-changer, offering exceptional steering performance and rugged construction. With massive a massive 1-1/2" solid 1018 bar drag link and a 1-1/2" x . 9L Cummins. Description Date Approved -Initial Release Per ECO 22 052 8/4/22 R. My driveway alignment drives pretty darn well. Figure 2 shows the factory tie rod bracket rotated to the top of the tie rod. Installed Drivers Side Tie Rod Clamp and Steering Stabilizer 13. Tie rod is made from heat treated chromoly for maximum strength. 7) Install tie rod end dust boots. 8807-03 is required when using Synergy 8002-15 (JK Tie Rod) and 8802-01 (JL / JT Tie Rod) to mount a steering stabilizer; Synergy 4051-02 is required when running a Fox Stabilizer with a stock JL /JLU / JT tie rod; Some require bump stop spacing to prevent interference - General Forums. Close. The steering is 100% better but I can't really say, how much of the steering/handling improvement is due to the new Apex Chassis components. Install one 1/2” x 1” long bolt and 1/2” washer into the upper side hole on the track bar bracket. At this point length changes should be made on the pitman arm 3) Next, remove the 4 steering box bolts shown (1) o Note – reach under the steering box and support it as the last bolt is removed. Our Steering Correction kit allows our drag link to be flipped to the top-side of the steering knuckle Designed to be used with or without the Synergy Suspension Front Track Bar Brackets. Check the website for any APPROXIMATE INSTALL TIME: 1-2 HOURS INSTRUCTIONS: 1) Dustin is welding a bunch of Synergy Manufacturing Jeep JK steering stabilizer relocation brackets in this #timelapse GoPro video! These are designed to relo directions and extending and collapsing the steering stabilizer. The double adjuster is turned clockwise to make it shorter, counterclockwise to make it longer. Didn't know what else to do. The late model trucks use cross over steering (drag link is attached to the knuckle and does not attach to the tie rod), Synergy Part # SYN-8725-01. Attach the end of the steering stabilizer to the tie rod clamp using the provided ½” bolt with a . Driver Side Steering Stabilizer Installed on Dual Stabilizer Bracket 14. DOR Heavy Duty Steering Kit, Bolt-In, Standard Kit Synergy I just installed the MOPAR T-steering upgrade and the 6 bolt steering gear. Installed 8703-02, Steering Stabilizer and Tie Rod Clamp 12. Synergy Heavy Duty Drag Link: https://amzn. When lifting beyond 2” it becomes critical to correct several important areas of the vehicle's suspension geometry. (**NOTE** Wait to install trackbar and bolt if installing 8069-02 Sector Shaft Brace as well) a. This is the install and review video of my new Synergy track bar and secto Just had a bunch of stuff installed by Synergy and they had a local shop do the alignment afterwards. . The toe is probably not exact, but that's why I"m doing an alignment tomorrow. Slide in all 4 steering box bolts and get the threads started by The Synergy 2014+ Ram 2500 / 3500 Heavy Duty Steering Kit is a heavy duty bolt-on replacement for the stock steering, designed specifically for the updated radius arm platform! This kit can be installed with stock wheels and tires, making it an excellent upgrade for every truck. How to Easy Install Steering Box Brace on Dodge Ram with Basic Tools Today’s project is to install a new steering stabilizer brace on 2008 Dodge Ram 2500. Rest the steering box on the top of the frame. This video explains the proper Aquí nos gustaría mostrarte una descripción, pero el sitio web que estás mirando no lo permite. Stabilizer back in. We've had multiple customer emails and calls regarding contact between the drag link and tie rod on Synergy RAM steering kits. THE SOLE PROPERTY OF SYNERGY MFG. Rotate the factory tie rod bracket to the top of the tie rod. Install the new steering stabilizer relocation bracket under the track bar mounting bolt on the factory axle bracket. • If using a Synergy MFG Jeep JK Tie Rod (Part # 8002), tie rod clamp 8003-20 or 4050-38 is recommended. Everything I bought came as individual kits, so no extra parts were needed outside of replacement parts and what came with them. 8825-00; Weight. See Figure 9. Well today I had time to install the Synergy Steering Brace. Members of the security steering committee are trained in information security. The double adjuster MUST be installed on the passenger’s side of the vehicle (right side). We found upgraded steering parts for heavy-duty Dodge/Ram trucks from Offroad Power Products #jeepgladiator #overland #40s #hdsteeringWe're installing some Heavy Duty Steering Upgrades from @synergymfg on our Diesel Jeep Gladiator Ultimate Overland B Following the well-documented instructions that were provided, we performed the install in an afternoon by removing the factory steering and installing the new Synergy components. If the steering wheel needs to turn right to be centered, shorten the drag link. The lift height is both noticeable and subtle. be/ivUhMnmnUoMWe overview and install SYNERGYs HEAVY DUTY (HD) 1 ton steering upgrade in our Jeep JL Sport! These 7) Lastly, remove the track bar bolt installed in step 4. to/2WqaPNvSynergy Heavy Duty Tie Rod: https://amzn. Make sure the dust boot clips are installed and have secured the dust boots to the tie rod end housings. I Pair this drag link with our heavy duty, heat treated Synergy Tie Rod for the ultimate steering set up! Fitment: Part # Fitment; 8000-01: Drag Link Flip Adapter is now included for those who will be converting to high steer for Install of Synergy JLU Steering Kit on 2022 Jeep JLU Sahara. Bump steer and constant correction so familiar to us is gone! Excellent quality components. Dodge Ram 2014+ 2500 / 3500; Dodge Ram 2003-2013 2500 / 3500; Dodge Ram 1994-2002 1500 / 2500 / 3500; Synergy Events; Jeep JL / JLU / JT Death Wobble Checklist; Jeep JK / JKU Death Wobble Checklist; Figure 7. Attach the Synergy uses SAE bolts while the Mopar stuff is metric so it helps to have a full socket kit (Tekton to the rescue). Designed to relocate a Fox Racing/Synergy Suspension steering stabilizer up and out of harms way on a JK. Have someone turn the steering from full driver to full passenger to verify that the stabilizer does not fully compress or fully extend through the entire travel of the steering. The late model trucks use cross over steering (drag link is THE SOLE PROPERTY OF SYNERGY MFG. Follow us along. Synergy HD steering is the ultimate heavy duty steering solution for 2003-2013 Dodge Ram 2500 and 2003-2012 3500 trucks. A track bar bracket or steering box failure is a quick way to end your day! I have an '08 JK and recently installed the Synergy High Steer Drag Link flip. I removed the steering brace part of my synergy set up. Dodge Ram 2014+ 2500 / 3500; Dodge Ram 2003-2013 2500 / 3500; Dodge Ram 1994-2002 1500 / 2500 / 3500; So in the search for good steering/no wander I’ve almost completely gone through the front end of my truck; free spin conversion, new ball joints, synergy steering, long arms, etc. After torqueing everything down I had my wife jump in the truck and turn the steering left to right to check on everything. If you have any questions PLEASE contact Synergy Manufacturing BEFORE steering stabilizer is installed. If you have any questions PLEASE contact Synergy Manufacturing BEFORE beginning installation. For those are looking to improve the steering of their 392 like we have. Steering Stop Spacer Being Installed 24. Torque the factory tie rod clamp u-bolt nuts to 20 ft-lbs and large nut clamp with the Synergy 4051-01 Steering Stabilizer Clamp Adapter for FOX TS and ATS. I would recommend checking out the Synergy Heavy Duty Drag Link + Tie Rod combo, they must be installed together per the manufacturer. Rotate the factory tie rod bracket to the top of the tie rod or install the Synergy Manufacturing 8003-20 Tie Rod Clamp. 5 Synergy Drag link Steering, drag link, and track bar installed. Tie Rod - Steering Stabilizer Clamp 8703-01 required to retain steering stabilizer Synergy High Performance Grease recommended (4119) to be used with all Tie Rod Ends Synergy Premium Copper Infused Anti-Seize I converted my 2006 to a complete 2009 setup. Or install the Synergy Suspension 8003 Tie rod clamp. Adjust the double adjuster side of the Synergy drag link so that the Synergy drag link is the same length as the factory drag link. The Jeep seems to drive really well now so I thought I'd post my alignment specs and share. This kit I got was made by Synergy Manufacturers, part number 8558-04. An alternative option is to the relocation kit for the stabilizer and upgrade it from the factory one. 4) Next, install the 8095 Track Bar Brace by fitting it over the factory track bar mount and installing the TB bolt removed in step 1. Description Date Approved C REVISED PER ECO 24-069 9/18/24 RG Ram Dual Steering Stabilizer Kit Installation Instructions Applications: 2003-2013 RAM 2500 /3500 4x4 TITLE: We've had multiple customer emails and calls regarding contact between the drag link and tie rod on Synergy RAM steering kits. The CNC-machined Synergy stabilizer clamps are rugged and built to withstand both on and off-road The factory steering is quite robust, but when an opportunity to upgrade comes along we can’t resist. Description Date Approved C Revised Per ECO 19-020 2/18/19 C. I had an idea that it was going to be somewhat difficult due to the fact that I have drop brackets for my sway bar. Install tie rod clamp on the tie rod with the ½” mounting hole towards the steering stabilizer. Threading Bolts into Steering Box 10. Dodge Ram 2014+ 2500 / 3500; Dodge Ram 2003-2013 2500 / 3500; Dodge Ram 1994-2002 1500 / 2500 / 3500; Synergy Events; Jeep JL / JLU / JT Death Wobble Checklist; Jeep JK / JKU Death Wobble Checklist; THE SOLE PROPERTY OF SYNERGY MFG. 2. Apparently the Wrangler is smaller. 12. 25. Install the unit bearing, apply red Loctite to the bolts and torque the 3 bolts to 75 ft-lbs. 1. See Figure 10. Tighten the ½” bolt to 75 ft-lbs. synergymfg. So the front end is all fresh, 2005 Dodge Ram 3500Synergy track bar installation Synergy tie rod installation Synergy drag link installSynergy Steering stabilizer bracket installThis video • The installation of the Synergy 8510-01 Dual Stabilizer Bracket will allow for the use of two steering stabilizers on your Ram 2003-2013 2500/3500 truck equipped with The Synergy 8525 Follow us along as we show you step by step on how to install your new Synergy Ford Super Duty Steering Kit. Smith Dodge RAM Heavy A. I was never confident I installed it with out adding any lateral pressure because of the fit and where you have to work to actually install it . Smith Dodge RAM Heavy Synergy's Dodge Steering is a larger and stronger, bolt-on replacement for the stock steering. 5-PL General Forums. If you wish to retain the factory steering stabilizer (or any stabilizer that mounts in the stock location) then the Synergy MFG Steering Stabilizer Relocation Kit (PN 8807-03) is required. 4wd Suspension Aquí nos gustaría mostrarte una descripción, pero el sitio web que estás mirando no lo permite. Dodge Ram 2014+ 2500 / 3500; Dodge Ram 2003-2013 2500 / 3500; Dodge Ram 1994-2002 1500 / 2500 / 3500; Install the Synergy tie rod. B. Revisions Rev. #jeepJLUSynergy steering wheel strap if used and drive the jeep back and forth a short distance to verify that the steering wheel is straight. com. See Figure 7. check them out. We recently got a new 2018 Jeep JL in and are installing a new Synergy Manufacturing Tie Rod and Drag link. Reinstall the stabilizers to the dual stabilizer bracket and tighten the bolts to 70 ft-lb. Install the rubber cap first. No drilling or reaming of the knuckles is required. Be sure to check out these produ • If you have a PSC Big Bore Steering Box, you must use the Synergy MFG 8869-10 Big Bore Steering Box Nut and the 8069-0214S Sector Shaft Brace Bearing Mount. If the vehicle is equipped with a sway bar drop bracket from a suspension lift, the Synergy Steering box brace must be installed between the frame rail and the sway bar drop bracket; When using an upgraded 09+ 6 bolt steering box on a 94-08 the larger sector shaft stud will be required in addition to your trucks year brace. rod separator. Update, watch link below. So just installed the Heavy Duty Synergy Tie rod and drag link and ran into a few issues. Had the truck aligned and it drives great, straight down the road without wander or slop. The early model trucks use the T-style steering (drag link is attached to the tie rod), Synergy Part # SYN-8525-01. More information: www. Steimle E Revised Per ECO 19-142 12/23/19 A. 7. Steering; Suspension; Wheel Spacers & Adapters; Discontinued / Clearance; Vehicle Specific Parts. Suspension Discussion. So this Stabilizer relocation kit and Shock need to be ordered for the Gladiator with 1 and 5/8 track bar. Synergy Track Bar Brace Loosely Installed 10. Installed Tie Rod Clamp and Steering Stabilizer 11. The early model trucks use the T-style steering (drag link is attached to the tie rod), Synergy Part # 8525-01. Figure 10. You will learn how to install the HD Tie Rod, to read these instructions and familiarize yourself with the installation procedure before working on your vehicle. Install the steering stabilizer. Install cotter pins. Increased drag link and track bar angles contribute to bump steer and wander. I noticed a few things. Follow us along as we show you step by step on how to install your new Synergy Ford Super Duty Steering Kit. 5+ steering and transferred these to the truck resulting in great alignment. Price: $500. 03-07 Non-Powertrain. The MOPAR parts arrived painted black. 36 lbs; Steering Stabilizer Options. 6. Position the tie rod clamp so you have full steering and full travel of the steering stabilizer. Executive management support is obtained. We had to torque Tie Rod End to like 250 ft-lbs in order pull it trough and install the cotter pin. read these instructions and familiarize yourself with the installation procedure before working on your vehicle. I replaced the track bar with the Moog replacement last week. Make sure the steering stabilizer clamp on the tie rod will allow the steering stabilizer to be relocated above the tie rod. Weight: 16 lbs. I centered my steering wheel better than it was from the crappy Dodge dealership that installed the 08. Install the included dust boots on the Synergy MFG Tie Rod. 188 wall 4130 Chromoly and Heat Treated tie rod bar, 2003-2007. Steering Alignment Aid Installation and Use Instructions TITLE: STEERING ALIGNMENT AID INSTRUCTIONS SIZE • The factory steering stabilizer location is not compatible with the Synergy MFG tie rod. I ordered and installed the CJC 2nd Gen upgrade package about a month ago and man what Synergy Tie Rod and Drag Link both use the same tie rod end thread pitch, so one spare tie rod end (4131-L) can be used in any location in the steering. Includes: 8025-00 About Press Copyright Contact us Creators Advertise Developers Terms Press Copyright Contact us Creators Advertise Developers Terms THE SOLE PROPERTY OF SYNERGY MFG. Install the nut on the Figure 7. The last part of the puzzle ended up on my doorstep yesterday, PSC’s SG852 big bore steering box featuring a I had the Synergy HD steering installed today with great results! The truck has not steered this accurately in years if not ever. The other end of the steering stabilizer must mount to the tie rod with a steering stabilizer clamp. Synergy MFG's 2018+ Jeep JL / JLU / JT Front Track Bar and Sector Shaft Brace is designed to better distribute the increased load the frame side track bar bracket encounters on a lifted Jeep and supports the steering box sector shaft from excessive deflection. Yes I installed this, no one in town would install customer supplied parts. C. Now its another Synergy conversation piece on the wall. to/2Wq6aLESynergy Steering Stabilizer Relocation: Warning: 2013 Dodge Ram 3500's were a split year for production. If the steering wheel needs to turn left to be centered, lengthen the drag link. It is easiest to start with the long front lower bolt, then the shorter rear lower bolt to get the box and frame holes lined up correctly. Business unit management acceptance is obtained. I thought I had it all done as the steering wheel was centered. Synergy next to 08. 6) On the new Synergy tie rod, adjust the tie rod end on the tapered hole side of the tie rod so that it is all the way in with only a thread or 2 showing past the jam nut. D. 855702-M30x1. This video explains the proper installation and The initial install of the lift included Thuren 3" springs/shocks, Carli track bar, Carli ball joints, and Synergy shackles. The Synergy 1994-1999 Dodge Ram Heavy Duty Steering Kit is a heavy duty bolt-on replacement for the stock steering that requires no drilling or reaming! Updating it to the factory T-style steering design eliminates the toe change common to the old Y-style kits, without the bump-steer "crossover" steering tends to produce. Torque the castle nuts to 70 lb-ft and then further tighten to align the cotter pin hole. **NOTE** On 2012 and up models retaining the stock track bar; The 9/16-12 bolt will not fit through the track bar 6. 100% bolt on Steering; Suspension; Wheel Spacers & Adapters; Discontinued / Clearance; Vehicle Specific Parts. TOOLS REQUIRED • Basic Hand Tools Threading Bolts into Steering Box 10. I will stick to pulling triggers and just take this to someone next time, granted the only shop that will install customer supplied parts is almost 2 hours away. Figure 8. With its reinforced 1/4-Inch bracket and dual dampeners, this kit takes your steering to the next level. February's Cummins of the Month is now open for entries! SYNERGY MFG. aftermarket steering stabilizer clamp, it can be installed later. 5. We drilled 7/8" hole to the top of steering knuckle installed TRE adapter as recommended. I knew this install would bring new problems to light and as expected the lower ball joints are on there way out. gov. You will learn how to install the HD Tie Rod, to Never touched any steering system until this, my stupidity. Heatwave Goggles Ship free! Learn more. Install is complete. SKU. Installed parts were: Synergy • If you have a PSC Big Bore Steering Box, you must use the Synergy MFG 8869-10 Big Bore Steering Box Nut. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 8559-04 DODGE 2009-CURRENT STEERING BOX BRACE Version 3 GENERAL NOTES: • These instructions are also available on our website at www. tie rod. You will have to lift the steering box slightly to get the steering box bolts started. ca. Remove the factory steering stabilizer 2. DODGE RAM. If you have any questions PLEASE contact Synergy Manufacturing BEFORE INSTALLATION: 1. Steering; Synergy 2014+ Ram 2500 / 3500 Heavy Duty Drag Link; Synergy 2014+ Ram 2500 / 3500 Heavy Duty Drag Link SKU: 8701-01. Apply Red Loctite to the Supplied Steering stop spacer bolt and install the steering stop spacer bolt and sleeve, torque to 20 ft lbs. JL Steering Fixed?-New Synergy Track bar & Sector Shaft Brace for JL & JT Install. Install the track-bar and reinstall the track bar bolt provided in the kit. Warning: 2013 Dodge Ram 3500's were a split year for production. You clearly feel the height but the stance doesn’t look as tall as the read these instructions and familiarize yourself with the installation procedure before working on your vehicle. Completely remove the steering from the steering knuckles and pitman arm. Add to compare. The Synergy Drag Link Installed in the Truck 10. When you order Installed the Synergy HD Steering today. Figure 2. Measure the factory drag link center to center. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF SYNERGY MFG IS PROHIBITED. Notes: SYN-8807-03 is required when using Synergy SYN-8002-15 (JK Tie Rod) and SYN-8802-01 (JL / JT Tie Rod) to mount a steering stabilizer; Synergy SYN-4151-02 is required when running a Fox Stabilizer with a stock JL /JLU / JT tie rod Steering: Synergy Manufacturing 1994-1999 or 2000-2002 Dodge Ram 2500/3500 Heavy Duty Steering was specifically designed for the 2nd gen platform, The steering had gotten progressively worse to where it had about a quarter turn play in the steering wheel. Steimle D Revised Per ECO 19-095 7/18/19 C. Figure 7. 00; Qty: Add to cart. Never loosen castle nuts to align cotter pin holes. G. https://youtu. Installed SYNERGY High Steer Drag Link and Front Drag Bar Bracket yesterday. Install the steering stabilizer in the tie rod mount and tighten the bolt to 70 ft-lb. I replaced the steering box (Mopar), the drag link (Mopar), tie rod (Mopar), track bar (Carli), stabilizer (Bilstein single), and steering box brace (Synergy). p65warnings. The tie-rod metal dust cover and boot lift up slightly on the end that the tires are being turned. Costs about $90 for both synergy ends vs $180 for a single steersmarts end. ijni trntko atxrc dnwz jkhpyj fgk ezjwcf tfy lhmmua lbst ivdetu zmzrbe tuda ujhr vkxoy